The lead time for thermoforming projects varies based on factors such as part complexity, quantity, and material availability. Simple parts with existing tooling can be produced relatively quickly, while complex parts or those requiring new tooling may take longer. Generally, lead times range from a few weeks to a couple of months.

  At Salient Designs, we have stringent quality control measures in place throughout the thermoforming process. We carefully select materials, monitor process parameters, perform regular inspections, and conduct testing to ensure that parts meet specified requirements and adhere to quality standards.

Yes, thermoforming is an excellent method for producing prototypes. It allows for cost-effective creation of sample parts, enabling evaluation of form, fit, and function before proceeding to full-scale production. Prototyping helps identify design improvements and minimizes potential issues early in the development process.

  The maximum size of a part that can be thermoformed depends on the size and capabilities of the thermoforming equipment used. We have several sizes and variations of thermoforming ovens to accomidate most requests, which our largest is 5' by 10'

   Design considerations for thermoforming include draft angles, wall thickness, undercuts, radii, and material selection. These factors ensure proper material flow, part release from the mold, structural integrity, and aesthetics.